case studies

Environmental impact reduction in Construction project delivery

Challenge

The building and construction sectors are responsible for c.40% of carbon emissions. Typically, carbon reduction efforts in construction have been focused on the materials or at component-part level.

Curzon supported the client in developing an understanding that all future innovation and digital enablement designed to lower carbon construction processes and ways of working, such as connected autonomous plant (CAP), must address all construction activity and the full project site.

Curzon's approach

Curzon defined ‘The Digital Site’, to provide the enabling infrastructure with an ecosystem of software and hardware technology solutions to function. This will facilitate the most accurate GPS-based automated gearboxes, connected and autonomous plant and more.

Digital site standards are being deliberately designed to enable CAP. The most demanding use-case (electric and autonomous vehicles), can be applied to ensure that any new definition and standard(s) for digital site infrastructure meets the requirements of both the near and potential future for carbon Net-Zero ways of working.

Impact

The Digital Site will be a game-changer:

  • All CAP is powered by hybrid or electric technology
  • Hydrogen fuel-cell powered vehicles have been trialled, with plans for hydrogen fuel-cell powered excavators by 2023
  • Reduced emissions – CO2 (98%) CO, NOx
  • Reduced noise emissions
  • Many networking solutions offer long-term benefits to local residents
  • Lower risk of fuel spills

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Digital acceleration of CN0 planning in Transport Infrastructure

Challenge

The Infrastructure and Transport sectors play a critical role in the UK’s overall Net-Zero ambitions. The infrastructure industry controls 13% of the UK’s total carbon emissions and influences a further 37%.

55% of the UK’s carbon emissions comes from the usage of transport infrastructure. Transport is the UK’s worst-performing sector for carbon reduction, and the only sector where greenhouse gas emissions are increasing.

Our client intends to reduce its carbon emissions and support the government’s ambition to achieve Net Zero carbon emissions by 2050. However, it’s investment strategy for the coming years is currently incompatible with its legal obligation to reduce its carbon. With the siloed nature of current Initiatives on capturing, measuring & reporting not being effectively geared towards carbon reduction, the introduction of some accelerators was necessary.

Curzon's approach

Curzon understands that Innovation, Digital capability and Data will play a critical role in carbon reduction. Our focus was on accelerating to Net Zero through Digital.

As part of this approach, we sought to ground future Net-Zero plans in reality. One of the most prominent challenges faced by our client’s business (and the wider industry) is efficiency across the asset management lifecycle. We took a deeper look into the digital enablement of productivity.

There is an entire spectrum of on-site productivity management capability areas that can be enhanced through the new or improved application of digital tools. Prioritisation and deployment decisions are driven by functional capability assessments and a multi-dimensional review of each tool’s benefits, use in increasing on-site productivity, deliverability and scalability. Moving forwards, tools can be identified/developed/assessed and their prioritisation should be influenced by what they offer from a carbon reduction perspective.

smart manufacturing

Impact

We identified a select number of productivity enabling digital tools that can be scaled to offer substantial heavy-duty vehicle performance, load management and fuel efficiency benefits that will have a significant carbon reduction impact.

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Cost-carbon reduction in Utilities and Property Development

Challenge

Successfully delivering infrastructure associated with water supply and property development growth are two of the most critical features of the UK’s socio-economic landscape. Our client serves the fastest growing area of the country in terms of home building; one in five new homes built in the UK are connected to its network and over 200,000 new homes will be connected in the next 5 years. This will require water infrastructure costing c.£350m.

The business identified recurring sub optimal performance in service delivery to developers and capital expenditure efficiency. Against a backdrop of historic performance failures the ambition was set for the business to be recognised as a true enabler of environmentally sustainable property development growth.

Curzon's approach

Through helping to build a digital business case, sharpen the project strategy and support the organisation in effecting new ways of working, Curzon guided the business in creating a bespoke system.

The system fully digitises the planning and asset delivery processes whilst providing advanced geospatial capabilities. This enables the identification of site cluster for the most efficient, collaborative approach to infrastructure delivery as well as optimum timing on the phasing of infrastructure build activity to align with developer phasing plans.

Curzon identified a number of No Build Solutions (avoiding need to build with early developer engagement) and Low Build Solutions (influencing developer design with early engagement).

In addition, we evaluated commercially and technically innovative alternative water partnership opportunities.

alliancing infrastructure

Impact

The client now has the capability to take a strategic approach to asset planning across the entirety of a water resource zone and recycling catchment area, reducing emissions from construction and reducing design costs by identifying site clusters and efficient solution. Better site visibility provides greater insight on the needs of property developers, enabling sustainability initiatives such as water reuse to be encouraged and cutting the cost of late changes.

This transformation has placed the business on track to deliver c£32m or 9.2% in capital delivery savings over the next five years and 15% in operational efficiency.

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Carbon net zero consensus vs the circular economy

16 Minutes

Two core concepts behind carbon net-zero (CN0) are carbon reduction, which focuses on lowering negative greenhouse gas (GHG) emissions, and carbon offsetting, where negative emissions are counterbalanced through activity and investments that theoretically net-off their impact.

Policy and public consensus leave the impression that achieving ‘carbon neutrality’ or CN0 through this reduction and offsetting is the one (or two) stop-shop solution to addressing the world’s climate change and sustainability challenges. Perhaps a bit more constructive challenge to this consensus is required.

Up in the trees

The majority of carbon offsetting is conducted through reforestation or afforestation. There are other more esoteric activities such as targeted investments in developing nations that facilitate reduced GHG emissions, e.g. gifting fuel-efficient stoves to specific communities. However, at present there is particularly limited agreement on the timing of offsetting activities; organisations can theoretically report outcomes years ahead of their implementation.

A guessing-game

Whilst meaningful calculations of CO2e emissions are plausible, arguably the calculation of carbon offset is a guessing game. Using reforestation and afforestation as examples: The lack of scientific consensus on the calculation of carbon capture, the finite lifetime of trees, failure to account for existing flora being displaced by trees being planted, the global-warming impact of light absorption by dark forests (especially in previously white, tundra regions) and the insulating impact of organic aerosols released by trees all serve as strong challenges to the generally accepted carbon-capture benefits.

The organisations promoting empirically precise carbon offsetting activities are inevitably motivated to deliver the most significant carbon-capture for a given cost, often driving them to plant fast-growing trees to generate the speediest carbon sinks. Studies, however, have shown that rapid tree growth directly correlates with short life-span, after which the dead tree is either decomposed naturally or burned. This releases the “captured” CO2 and accelerates the point at which carbon capture is permanently reversed. Careless tree-species selection creates further challenges around habitat preservation, for both flora and fauna, with major knock-on consequences for local ecosystems.

Even more fundamentally, the term CO2e may acknowledge the net warming effects of GHGs, but when it comes to carbon capture, it risks oversimplification. Photosynthesis captures CO2, but the remaining GHG groups including nitrous oxides, hydrofluorocarbons and chlorofluorocarbons are not part of the equation; they continue being generated and released unabated and ignored.

It’s all about timing

There are various accounting methods for assessing the impact of timing with respect to money: Discounted Cash Flow, Net Present Value and Internal Rate of Return, are calculations that recognise the importance of timing in financial decision-making. No such calculations exist for carbon offset: Organisations can produce GHGs today, and have a ten-year-plus plan for when these will be offset, without addressing the damage or reduced benefit of the delay. The urgency of action on sustainability is unquestionable, acknowledged but still not fully understood.

Regressive macro-behaviours

The prevalence of the CN0, Sustainability and ESG agenda certainly highlights a widely shared intention. However, albeit perhaps being deliberately extreme in reference points, some of the large-scale actions being marketed highlight branding exercises that deflect from the critical need for more fundamental change in our approach.

Take the whole concept of carbon credits as an example? It can be humorously (and dramatically) argued that these are reminiscent of the medieval Catholic practice of selling “indulgences”; a financial penalty to reduce the religious penance required by heaven for forgiveness. The wealthier you were, the lesser the repercussions for sinning!

However, their regressive macro-behaviours are no laughing matter. Reforestation for example typically takes place ‘behind closed-doors’ and this can have disastrous results. Since 2009, the Kenya Forest Service, backed by EU funding for reforestation, has been forcibly removing and dispossessing the Sengwer people of the Embobut Forest, burning more than 1500 homes in the process, and killing one Sengwer man. This humanitarian disaster, highlights just one facet of the overlooked, problematic underbelly of our approach to CN0.

The BBC and Greenpeace have run articles highlighting the level of waste being exported to Turkey, with estimates of 40% of UK plastic ending up there. In theory, this plastic is exported to be recycled, but the reality is that once those responsible have pocketed their payment, it is simply dumped. Simplistic recycling targets, and an acceptance of devolving accountability is at the root cause of these issues: The National Audit Office was damning in its findings stating in July 2018 that “[The UK’s recycling system] appears to have evolved into a comfortable way for government to meet targets without facing up to the underlying recycling issues. The government has no evidence that the system has encouraged companies to minimise packaging or make it easy to recycle. And it relies on exporting materials to other parts of the world without adequate checks to ensure this material is actually recycled, and without consideration of whether other countries will continue to accept it in the long term.”

Carbon offsetting opportunities are a finite resource

There is a limit to how much reforestation and afforestation can be conducted, both in terms of absolute capacity, or more challengingly, due to financial constraints. The largest and longest-lived type of commercially grown fauna is fruit trees (the largest major group being cherry trees) which typically grow no more than 15m tall, whereas as an example, most pine species consistently grow to 50m or more. Broadly speaking, the taller the tree, the denser the carbon capture for a given area. What this means is that optimal carbon-sink solutions have severely limited meaningful commercial benefit so the land must be procured for offsetting projects, and maintained at cost.  At present, there are large swathes of suitable low-price land available, but as these options are exhausted by initial offsetting ventures future projects will have to procure land with commercial uses at much higher costs. Developed nations will likely purchase the majority if not all of the cheap land, leaving developing nations with few or no options available.

Used cooking oil is commonly re-purposed in the UK, burned as biodiesel in lorries, which once again, in isolation is a positive step. However, such is that the appetite for cooking oil derived biodiesel in the UK, that businesses have begun importing it from overseas. Burning marine diesel to transport cooking oil to be burned as biodiesel (which still emits GHGs) all to save on lorry diesel usage? This has a net detrimental environmental effect compared to burning biodiesel at or near its origin and raises obvious questions.

CN0: A single, over-simplified metric

Putting aside carbon off-setting practices, measuring CO2 emissions as the sole metric for success in the sustainability battle means that other negative consequences become fair game. Resource depletion, habitat destruction, loss of biodiversity, water pollution, water poverty and human suffering at times go unchecked.  There is particular cause for concern around “green” technologies with a focus on energy generation and energy storage.

  • Dependence on cobalt: At present, the highest energy-density commercially available batteries are lithium-ion (Li+) with cobalt-based cathodes and they form the mainstay of almost all consumer electronics where battery size and weight are critical selling points like phones and laptops. More than 55% of the world’s cobalt is mined in DR Congo, where Amnesty International estimate 40,000 child workers are at risk of contact dermatitis, Hard Metal Lung Disease, lethal mine collapses, atrocious working conditions and modern-day slavery.

  • Lithium remains a problem: Manufacturers of larger applications of Li+ batteries such as battery-electric cars, have more recently been moving away from cobalt cathodes, such as Tesla in September 2020, but the lithium remains problematic. Lithium is found in three forms in the earth’s crust; in solution (brine) and two mineral formats (pegmatite and sedimentary). Lithium brine forms the majority of global reserves, and is predominantly found in low purity form of 4-6% in deep aquifers (subterranean water reserves) often underneath unique salt-flat habitats. Lithium brine is pumped onto vast plastic sheets to evaporate the water and leave behind lithium salt deposits. Extraction of mineral forms means mining, whilst purification requires sulphuric acid, releasing atmospheric CO2. Modelling by LUT and Augsburg universities suggest earth will exhaust its lithium reserves between 2040 and 2100 dependent upon battery technologies, battery electric vehicle (BEV) manufacturing, lithium recycling and global population variables. This modelling assumes the appetite to destroy virtually all of the world’s largest salt-flat ecosystems.

  • Water: Water vapour is part of a positive environmental and atmospheric feedback loop. Unfortunately, due to some of the aforementioned CN0 related activities there are some serious ramifications for water on the horizon. Making full use of global lithium reserves requires (along with rock extraction) removal and evaporation of subterranean lithium brine. Much of this supply is in the form of nonmeteoric aquifers; meaning they are not replenished during the course of the hydrologic (water) cycle, instead consisting purely of water formed by geological events early in the earth’s history, from evaporated seas and volcanic activity. These supplies are not renewable. Further still, this removal and evaporation causes the water tables to drop in the associated surrounding areas which has a resulting detrimental effect on wildlife, farming, etc. Lithium brine is typically found beneath evaporated sea-beds which are almost exclusively located in deserts with no viable alternative water source.

  • Solar power comes at a price: At the core of solar-power (photovoltaic) technologies is high-purity silicon, extracted from quartz (silicon dioxide). Quartz is mined world-wide, with the greatest concentrations in developing nations, where labour conditions are poor and miners are exposed to carcinogenic respirable-sized quartz, responsible for the diseases silicosis and pulmonary fibrosis. Initial quartz purification requires heating with carbon (often using fossil-fuels) to 2000°C to remove the dioxide component, released as atmospheric CO2. Further purification uses hydrochloric acid, by-producing the incredibly toxic compound silicon tetrachloride, responsible for several environmental disasters in China. Construction of a large solar-power installation (200+ Megawatts) requires upwards of a billion litres of water, and can consume more than 20 million litres per year to keep it sufficiently clean.

  • Wind-farms: Wind-farm turbine-blades are typically constructed from varying combinations of glass-fibre, polyester, epoxy and carbon-fibre, the sourcing and processing of which involves significant quantities of volatile organic compounds a class of environmental pollutant compounds hazardous to human health. They have a designed lifespan typically of 25 – 30 years, with first-generation wind-turbines now being decommissioned. In March 2021, New Civil Engineer published an article highlighting the CO2 reduction initiative of re-purposing worn-out wind turbine blades in lieu of steel rebar for construction concrete. Definitely innovative and any diversion from landfill or reduction of carbon is a success. However, as well as being clear on the implication of down-cycling in this manner it is important to seize upon the opportunity to push further and scale such initiatives. For example, contrasting wind-farm turbine blades with other turbine blade types highlights the opportunity for a more holistic approach: Aviation propellers have planned life-cycles, defined by flying hours, and are designed with erosion-shields and sacrificial high-wear parts made of readily-recycled steel and aluminium replaced at scheduled intervals to keep the blades operational, and prolong the lifecycle of the core components.

What to do?

Carbon reducing activities are and must remain a key focus for all. BEVs, sustainable aviation fuel (SAF), biodiesel all make the headlines, and the public are provided with easily accessible solutions like re-usable shopping bags and recycling whilst it seems that the real difficult changes are yet to come.

Perhaps there is a need for a fundamental overhaul of sustainability reporting and metrics to offer real insight. The ‘balanced scorecard’ concept may feel slightly dated or like clichéd management-speak, but a more complete solution to the climate crisis that we face is going to need to be multi-factorial in its application and management, and certainly needs to go beyond the current CN0 status-quo.

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Rainforest trees

Curzon supports Rainforest Foundation UK

25th November 2020

Curzon Consulting is delighted to provide technical support to Rainforest Foundation UK and its partners in Ghana, DRC, Cameroon, the Republic of Congo and Liberia, in their 3-day virtual workshop: “The role of ForestLink and community-based monitoring in improving forest governance”.

Starting 24 November 2020, the event brings together national and international stakeholders to explore the role of community-based approaches in enhancing the monitoring, protection and governance of forests beyond promoting legality of forest operations.

Find out more about real time monitoring on the Rainforest Foundation UK website.

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Andrew Wilson photo

Andrew Wilson

Andrew Wilson photo

Principal

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Andrew is a seasoned strategy and transformation consultant with experience across Africa and the UK.

His background is in capital projects, energy, mining, and sustainability. He has a passion for the crossover between productivity, growth, and sustainability, complemented by his qualification from Cambridge University in Business and Climate Change: Towards Net Zero Emissions.

Andrew has built mines, towns, roads, and power plants, and he aims to keep building using a sustainability lens.

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Gregory Stojakovic Curzon Consulting

Gregory Stojakovic

Gregory Stojakovic Curzon Consulting

Principal

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Gregory is a Principal with experience in strategy and operational efficiency projects. His skills include the development and implementation of new business functions, operating model design, governance, data driven decision making, operational efficiency, and digital enablement.

He has worked with multi-national organisations across manufacturing, aerospace and defence, design and engineering consulting, public sector, and FMCG.

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Amy Palliser

Amy Palliser

Amy Palliser

Finance Manager

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I lead internal Finance at Curzon Consulting.

I am an ICAEW Chartered Accountant and CIOT Chartered Tax Advisor with over 15 years of experience gained through positions held in both professional practice and industry. I have experience across a wide range of disciplines including financial accounting, Statutory financial audit, business taxation, personal taxation, management accounting, financial direction and control.

I enjoy working as part of a dynamic and innovative team at Curzon Consulting and I have enthusiasm to use my skills and commercial experience to support the firm’s progression.

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Chetan Trivedi

Chetan Trivedi

Chetan Trivedi

Partner, Healthcare Lead

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Chetan holds over 20 years’ international consulting experience, and leads our Healthcare Practice. For the past 15 years, he has supported healthcare payers, providers, and medical devices companies on strategy, operational improvement, and digital transformation engagements across the UK, wider Europe, Middle East, US, India, and Canada.

He has also delivered value creation programmes for leading private equity firms within and across their healthcare portfolios.

On a personal level, Chetan is deeply passionate about improving health outcomes, safety, and quality of life for patients with Cardiovascular and Chronic Kidney Disease, with a focus on prevention and reversal.

He also has a profound interest in disruptive innovation and its use cases in healthcare. These include Artificial Intelligence, Biologics/Biosimilars, Blockchain, 3D Printing, and Remote Patient Monitoring.

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Nigel Brannan

Nigel Brannan

Nigel Brannan

Partner, Infrastructure

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Nigel has over 30 years’ consulting experience leading major transformation programmes and strategy assignments. He leads up Curzon Consulting’s infrastructure practice.

In the past 7 years, he has partnered with major utilities, transport, and civil engineering organisations.

At the heart of many of our projects is the design of future-proof operating models to underpin operational and supply chain efficiency, customer growth strategies, and the monetisation of digital innovations.

Nigel’s professional passions lie within the Transport industry having started his career with what was British Rail in the 80s. The industry has experienced phenomenal growth in the past 40 years and has made great leaps given the demands on its infrastructure. Nigel is looking forward to the opportunities brought about by some of the truly transformational programmes in this space over the next 10 years.

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